Specification of the Equipment:

Machine’s Basics:

Machine Name	Spindle Based Capping Machine for Spray Pump
Production Speed Per Hour	1800 to 2100 Bottles per Hour (Speed Depends up on the size of caps & bottles).
Capping Unit	Spindle Roller Based Capping Head
Caps Feeding	Manual (Need to Engage One Thread)
Machine Motion	Rotary Motion - Indexer Based
Suitable for Products	Plastic Screw Caps, Pull Up Caps, Flip Top Caps, Dauber Caps, etc.
Application	Cap Tightening.
Production Efficiency	95%
Rejection Ratio During Production	1%
Speed Synchronization of Star Wheel & Capping Head	Individual VFD
Bottle Gripping	Pneumatic System
Cap Pressing / Hammering	Pneumatic System
Working Height	850 mm +/- 50 mm

Machine’s Material of Construction

Machine Main Base Frame	S.S. Pipes
Machine Coverings	Complete in S.S. 304
Product Contact Parts	S.S. 304
Non-Contact Parts	S.S / M.S / Aluminium / Teflon (Whichever is applicable)
Conveyor Slat	S.S. 304 Slat with Nylon Strips on Side
Conveyor Shafts	M.S with Hard Chrome or Zinc Plating
Conveyor Sprockets	M.S or Nylon
Bearings	SKF / NTN
Plating (Wherever Applicable)	ENP / Zinc / Hard Chrome / Blackening
Capping Unit	S.S.304
Star Wheel with Back Guide	12 mm thick UHMW / Nylon
Guide Brackets	Moldex Make – Plastic
Guide Rod & Pin	S.S. 304
Capping Head Pillar	M.S with ENP / Hard Chrome
Conveyor Length	5 Feet to 6 Feet Depending upon the product
Machine Weight	Approx 250 Kgs
Machine Dimension	Approx 5 (L) x 4 (W) x 7 (H) – in Feet
Change Parts	Required in case of change in Cap Size & Bottle Size

Machine’s Electronics & Pneumatics Components

Indexer	Orbital
Conveyor Motor Make	0.5 H.P Hindustan
Conveyor Gear Box Make	Shacon / Bonfigloli
Conveyor VFD Make	0.5 H.P Delta / Siemens
Capping Head Motor Make	Panasonic
Capping Head VFD Make	0.5 H.P Delta / Siemens
Product Sensor	LEUZE
Electrical Wiring	Ferule Numbering on all the wires with Proper Markings
Electrical Components	ABB / L&T / Siemens Make
Pneumatics	FESTO / JANATICS
Control Panel	Standard Push Button Control Panel
Touch Screen HMI + PLC (Optional)	Delta / Siemens

Machine’s Power & Air Consumption Requirement

Power Consumption	1.5 H. P / 230 V.AC
Phase	Single Phase
Compressed Air Required	2 H.P Compressor

Machine’s Servicing & Maintenance

Maintenance of Machine	Weekly Oiling & Greasing is Required for smooth functioning of Machine
Machine Cleaning	Advisable to clean machine regularly for smooth functioning of Machine

Optional Accessories (If Required by Customer at Extra Cost)

•  Flame Proof Control Panel & Motor
•  Polycarbonate Enclosure in S.S. Frames with Safety Interlocks.

Machine’s Utility Requirement (Customer need to Arrange)

•  Air Compressor for Compressed Air (If Required)
•  Voltage Stabilizer to control power fluctuation
•  Main Electrical Power Input till Machine
•  Well Trained Operator for Operating the Machine
•  Un-Skilled Helper to help the Operator.