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Product Details

Semi Auto Filling Plugging Capping Machine Suction Based

Specification of the Equipment:

Machine’s Basics:

Machine Name Semi Auto Filling Plugging Capping Machine Suction Based
Production Speed Per Hour 1800 to 2400 Bottle Per Hour (Speed Depends up on the Fill Volume and Operator Skill)
Filling System Digital Pump Based
Plugging Unit Pneumatic Hammering Based.
Capping Unit Pneumatic Capping Head
Caps Feeding Manual / Auto (Optional)
Machine Motion Rotary Motion - Indexer Based
Suitable for Products Oil, Perfume, Pain Balm Oil, etc..
Application Filling, Plugging & Capping of Bottles
Fill Volume Accuracy +/- 1.0 %
Rejection Ratio During Production 1%
Speed Synchronization of Star Wheel Individual VFD

Machine’s Material of Construction

Machine Main Base Frame S.S Pipes
Machine Coverings Complete in S.S. 304
Product Contact Parts S.S. 304
Non-Contact Parts S.S / M.S / Aluminium / Teflon (Whichever is applicable)
Bearings SKF / NTN
Plating (Wherever Applicable) ENP / Zinc / Hard Chrome / Blackening
Filling Unit S.S. 304
Capping Unit M.S with ENP Plating
Cap Feeding Vibratory Bowl Feeder (Optional) M.S Cladded in S.S 304
Vibrator Stand (Optional) M.S with ENP Plating
Plug / Cap Feeding Shute (Optional) S.S. 304
Star Wheel with Back Guide Teflon / SS / Aluminium (Depending up on the Product)
Working Height 850 mm +/- 50 mm
Machine Weight Approx 250 Kgs
Machine Dimension Approx 5 (L) x 5 (W) x 7 (H) – in Feet
Change Parts Required in case of change in Cap Size & Bottle Size

Machine’s Electronics & Pneumatics Components

Indexer Orbital
Motor Hindustan
Gear Box Bonfigloli
VFD Siemens / Delta
Product Sensor LEUZE
Electrical Wiring Ferule Numbering on all the wires with Proper Markings
Electrical Components ABB / L&T / Siemens Make
Pneumatics FESTO
Control Panel Standard Push Button Control Panel
HMI + PLC (Optional) Delta / Siemens

Machine’s Power & Air Consumption Requirement

Power Consumption 1.5 H. P / 230 V.AC
Phase Single Phase
Compressed Air Requirement 2 H.P Compressor

Machine’s Servicing & Maintenance

Maintenance of Machine Weekly Oiling & Greasing is Required for smooth functioning of Machine
Machine Cleaning Advisable to clean machine regularly for smooth functioning of Machine

Optional Accessories (If Required by Customer at Extra Cost)

  •  Touch Screen HMI + PLC
  •  Flame Proof Control Panel & Motor
  •  Cap Feeding Vibratory Bowl with Shute.
  •  In Feed & Out Feed Conveyor

Machine’s Utility Requirement (Customer need to Arrange)

  •  Air Compressor for Compressed Air (If Required)
  •  Voltage Stabilizer to control power fluctuation
  •  Main Electrical Power Input till Machine
  •  Well Trained Operator for Operating the Machine
  •  Un-Skilled Helper to help the Operator.