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Product Details

Automatic Two Head Hopper Piston Filling Machine

Specification of the Equipment:

Machine’s Basics:

Machine Name Automatic Two Head Volumetric Liquid Filling Machine
Production Speed Per Hour 1200 to 1800 Bottles per Hour for 100 ml
Number of Filling Heads 2 Heads
Working Direction Left to Right
Filling System Volumetric Suction Type Filling.
Suitable for Products Free Flowing Liquids
Suitable for Packing Material HDPE / PET / GLASS / METAL TIN / Aluminium Bottles
Volume Capacity (Range of Syringe)Change Parts Require for Different Filling Ranges 5 ml to 30 ml, 30 ml to 110 ml, 50 ml to 250 ml, 200 ml to 1000 ml, 1000 ml to 2500 ml
Volume Adjustment With the Help of Volume Adjustment Block
Suck Back System NRV Based / Drip Free Nozzles
Filling Volume Accuracy +/- 1 %
Rejection Ratio During Production 1%
Working Height 850 +/- 100 mm
Machine Weight Approx 400 Kgs
Machine Dimension Approx. - 6 (L) x 3 (W) x 5 (H) – in Feet
Change Parts (Optional) Depends up on the Volume Range to fill.
No Bottle – No Filling Sensor Based
Bottle Stopper Pneumatic Based

Machine’s Material of Construction

Machine Main Base Frame M.S Angles – Powder Coated.
Machine Coverings Complete in S.S. 304
Product Contact Parts S.S. 304
Non-Contact Parts S.S / M.S / Aluminium / Teflon (Whichever is applicable)
Conveyor S.S. 304 Slat Chain.
Conveyor Guide S.S. 304 with Plastic Knob
Bearings SKF / NTN
Plating (Wherever Applicable) ENP / Zinc / Hard Chrome / Blackening
Diving System IGUS Bearing Based Diving System
In let & Outlet Pipes PVC Pipes
By-Pass Pipes By-Pass Pipes
Material Collection Tray S.S. 304
Bottle Centering Cups (If Required) Teflon or Nylon

Machine’s Electronics & Pneumatics Components

Motor Make Hindustan
Gear Box Make Shacon
VFD Make (If Require) Delta / Siemens
Electrical Wiring Ferule Numbering on all the wires with Proper Markings
Electrical Components ABB / L&T / Siemens Make
Sensors Photo Electric Sensor
Operating Panel Push Button Type
Pneumatics FESTO
Air Pipes Janatics
Wires & Cables Polycab

Machine’s Power & Air Consumption Requirement

Power Consumption 1 H. P / 230 V.AC
Phase Three Phase
Compressed Air Required 2 H. P

Machine’s Servicing & Maintenance

Maintenance of Machine Weekly Oiling & Greasing is Required for smooth functioning of Machine
Machine Cleaning Advisable to clean machine regularly Weekly (In case of Sticky & Colour Base Products, clean machine daily) for smooth functioning of Machine

Optional Accessories (If Required by Customer at Extra Cost)

  •  Pneumatic Neck Holding System
  •  Production Counter
  •  S.S By-Pass
  •  S.S. Flexible Pipes in Case of Hazardous Product
  •  Flame Proof Motor & Control Panel
  •  In-Feed Turn Table for Continues Bottle Feeding.
  •  Pre & Post Nitrogen Flushing System
  •  Polycarbonate Enclosure in S.S. Frame.

Machine’s Utility Requirement (Customer need to Arrange)

  •  Filling Tank / Storage Tank
  •  Voltage Stabilizer to control power fluctuation
  •  Main Electrical Power Input till Machine
  •  Well Trained Operator for Operating the Machine
  •  Un-Skilled Helper to help the Operator.