• Very costly Material / Product – No Wastage Allow. • Machine is always in class 100 – 1000 production area. • Make yourself very sure about no mix of material. • Low quantity of Production requirement–Required Minimum setting time. • Cleaning system is very fast and perfect.

• Before starting of filling process the cleaning process is carried out by mean of THE PRIME FACILITY. With the use of this facility operator can clean silicon pipe from source tank to nozzle end.
• After completion of cleaning process this same facility is useful for sucking of filling material (DRUG) from source tank to nozzle end.
• Once operator is confirmed there is no air bubble in silicon tube he starts calibration the desired volume by use of calibration facility at home position and first row position.
• After completion of ten pumps calibration (SET REQUIRED VOLUME) operator can start filling of syringes. (NEST)
• Operator has to keep a nest (TRAY) of pre filled syringe over the SS jig. Then he has to put a jig to filling magazine and start the machine to fill syringes.
• Automatic filling cycle start in 10 steps for filling of ten rows.
• Operating Sequence: a. Before Nitrogen Flushing b. Filling
• After completion of filling process operator has to put SS tray of bung on the filled syringe. Put this set of filled syringes and tray of bungs under Stoppering head of Stoppering machine.
• Automatic Stoppering cycle start one by one as per the programmed Stoppering cycle mentioned as under. Stoppers are plugged into the Pre-filled Syringes precisely.
• Operating Sequence: a. Vacuumization b. Before Nitrogen Flushing c. Vacuum Hold d. Stoppering e. After Nitrogen Flushing

• Machine is a compact, elegant and matt (Dull) finished encompassed with stainless steel (SS 304)
• Perfect synchronization of PLC based cycles, filling stroke and peristaltic pump or Syringes of SS 316L to fill volume.
• Pneumatically controlled Stoppering mechanism.
• Compact and feather touch control panel for easy control of the machine operation.
• Very fast cleaning system (Before and After Production) compared to any mechanical syringe base machine which gives machine life more. (You can clean the System from Source Tank to Nozzle end – Nozzle end to Source Tank). More over you can clean system individually also. (Single Pump)
• You can accommodate CIP, SIP System with Machine.
• No Air inside the Syringe Tube.
• Machine with Laminar Flow which require Class 100 – 1000 Area.
• Calibration facility inbuilt.
• Very Easy & Accurate Electronic based Volume setting of different Pre fill Syringes.
• No Dropping (Suck back facility for filling material).
• Each & every process you can see on the PLC Display itself.
• Silicon Pipes are used for Machine Filling Process, so it is very easy to clean the System at higher temperature.
• Filling & Stoppering Machine with Individual PLC Control.
• Fault detection would appear on the PLC screen.
• Machine can set low to high viscosity of Different material easily.
• You can set time of filling - suck time and Flow rate.
• Diving system with the design of Germany make ball screw and Stepper Motor Control which has no Vibration and very smooth kind of Filling and system itself take care that, Filling material must be Fill Centrally in the Syringe.
• Design of Nozzles and adjustment of Flow rate is very useful for filling without Air Bubble / foaming in the Syringes.
• Main advantage of system is no direct touch of Filling material / product with any metal parts like Syringe, Valve etc.

Utility requirement:

• Vacuum pump is to be installed outside the sterile area.
• Laminar flow is required 1.8 meter X 0.9 meter for filling and stoppering machine.
• Air compressor for Stoppering machine.
• Nitrogen Required for Filling & Stoppering Machine.
  

• Product Size: 0.5ml to 2ml Glass Pre-fill Syringe. (If the diameter & other dimension of the Syringes changes then you have to purchase change parts for filling & Stoppering separately at extra cost)
• Filling Height                             : 760mm.
• Output Speed                             : 100 Syringes per minute(As volume increase the speed decrease)
• Compressed Air                        : 10 to 12 Kg/cm²
• Electrical Rating                        : 230 V AC / 1 Phase, 50Hz,  440 AC / 3 Phase, 50Hz