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Filling Machines - Linear Bottle Filling Machines

Linear Bottle Filling Machines        
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Overview of the Equipments
    • Different types of models are available with 2-4-6-8 Head (Nozzles) having accuracy of + 1 % with NO-CONTAINER-NO-FILLING system & bottle counter.
    • Reciprocating filling nozzle with self centering device to avoid foaming.
    • Machine suitable for 30 mm to 200 mm diameter having minimum neck diameter of 12 mm with maximum height of 300 mm.
    • Suitable for 10 ml to 1000 ml filling range.
    • Output speed is 30/60/100/150 products / minute.
    • Automatic Volumetric Liquid Bottle Filling Machine works on volumetric principle with diving nozzles.
    • The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of SS Slat Conveyor, Reciprocating Nozzle with self-centering devices & SS Syringe.
    • No bottle No filling system arrangement is standard features of the machine. The main drive of the machine and conveyor drive consist of AC Motor with synchronized variable AC Frequency Drive.
 
Operation of the Equipments

Bottles moving on SS Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of bottle below nozzles, to avoid spillage of liquid on bottle. To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards slowly from bottom level of bottle towards neck during filling. The dosing block with a hexagonal bolt fitted below syringes. This means fill size can be easily set.

 
Salient Features of the Equipments
    • ± 1 % Filling accuracy on single dose.
    • No Bottle No Filling System.
    • Rigid vibration free construction for trouble free performance.
    • SS Elegantly matt finished body.                                                        
    • Elegant and easy control panel for total control on operation.
    • Minimum charge overtime, from one size to another bottle or fill size.
    • Self lubricating UHMW-PU guide profile for SS slat chain provides low friction wear surface, smooth and noiseless conveying.
    • Error code display on AC frequency drive on control panel.
    • Drain tray around machine platform.
    • Drip tray under the conveyor.
    • Pneumatic bottle stopping arrangement.
    • Synchronized two nos. AC drives for main motor & conveyor belt.
    • Safety guard for conveyor gearbox, motor and pneumatic cylinders.
    • MCB for over load protection, and prevent against short circuit.
    • Inbuilt protection against over current, voltage fluctuation, short circuit in AC frequency drive.
      • Automatic chain washing system for conveyor belt.
      • In built pre inspection.
      • Acrylic cabinet.
      • Acrylic cover on conveyor.
      • Pre/post Nitrogen flushing arrangements.
      • Float tank (Holding tank) with or without stirrer.
 
Technical Specification of the Equipments

Output/Hour*

2400 to 6000

Direction of Movement**

Left to Right

Number of head/Syringe

4 Nos.

Electric Specification **

Main Machine

1 HP / 415Volts / 50 Hz.
(1.5 HP if maximum volume is 1000ml in single doze)

Conveyor

0.5 HP / 415 Volts / 50 Hz.

Height of Conveyor **

760mm + 100mm Adjustable.

Change parts required

(A) Syringes (B) Nozzle (C) Inlet & outlet hose pipe.

Bottle Neck Diameter**

Minimum 22mm ***

Bottle Size**

Round Shape

Ø 28mm to Ø 100mm
Respectively height 58mm to 240mm (Height option for other bottle height available)

Flat / Square

15mm to 100mm (Length)
Respectively 10mm to 50mm (Width)
Respectively height 58mm x 240mm (Height option for other bottle height available)

Electrical Supply

3 Phase + Neutral + Earthing (Four core wire up to Machine Panel)

Air Pressure Min

6 bar pressure 0.5 CFM

Electrical Load

2 K.W

 
 

 

 

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