- Body Structure of SS 304 and contact parts in SS 316
- Machine is Useful for any kind of Paste / Gel / Semi Liquid Products
- Suitable for Laminated & Aluminium Tube
- Automatic Loading & Unloading operations.
- Volume can be fill from 10 ml to 300 ml
- Machines runs at the speed of 120 to 150 Tubes per Minute
- Crimping & Sealing online
- Online Batch Coding can be integrated.
- Mechanically driven machine,
- Built on Angles & Mounting plates in M.S. duly powder coated & Cladded.
- All brackets in M.S, OHNS duly ENP plated.
- Turret is made of LM-04 powder coated (Aluminium casting) All cams and levers in C.I casting.
- Contact parts with the Cream/Ointment are of S.S.316 material.
- General parts & covers are ENP - weed blasted, powder coated or blackodised to avoid rust.
- S.S Covers guard all parts below main functioning area. The above/ below portions of the machine general parts are ENP or Anodized, therefore this machine is durable, rustproof and easy for cleaning.
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- Automatic Tube Filling & Sealing Machine having Auto Feeding & Positioning of Tubes with Filling, Crimping, fold station, batch-Coding & Ejection.
- All contact parts are in AISI S.S. 316 and Teflon as per cGMP. Machine is completely covered with SS 304 sheets and Cladded to meet cGMP requirements.
- Sturdy and compact in design & simple in operation. Less changeover time & easy cleaning.
- Machine consists of 48 Link Holder.
- 35Kgs.approx jacketed Hopper SS316 with 1.5 KW water Tubular heater Thermostat type PT-100 along with Temp Controller, Also provided with Stirring Device (Stirrer with auger) made from SS316 driven by ½ H.P motor with 40:1 Worm reduction Gear Box i.e. 36 RPM all motor & gear box Covered with SS304. Hopper provided with level indicator. (2 Nos)
- Cassette feed device for Automatic feeding arrangement of empty tubes in to the feed device (This can be adjusted for tube dia & Length) along with Tube Centering Device for Fixing of Tube in Tube Holder. Tube orientation (eye mark registration) device for positioning the eye mark on the tube by using stepper motor to rotate the tube and optical scanning head for sensing the eye mark.
- Pump Insert for Filling 1 to 8 cc, 6 to 72 cc, or 25 to 250 cc.(Any One Provided)
- Complete Diving Principle of Filling, Filling starts from the bottom of the tube and slowly tube is lowered as filling continues, avoiding air entrapment.
- 1 HP Motor and Elicon / Radicon Gear Box.
- Variable Frequency Drive Provided to main drive for easy speed change in the machine.
- Globidal Cam Indexing System for Long life & no back lash is provided rather than Geneva Indexing.
- Overload Clutch for Self Centering Chain & Micro switch cut-off system.
- One Set of S.S filling syringe pump with Teflon washer, SS filling nozzle connected to pneumatic string cutter system for control of tailing. (SS316) (Unique rat-tail cut off system for drip less filling, depending on the viscosity of the product to be filled).
- Individual 1st & 2nd Fold pressing Units provided.
- Mechanically operated batch coding Device provided to achieve effective coding.
- FR Unit Provided. Set of 0-9-type set for batch printing.
- “No Tube No Fill” device, which prevents Dosing action if the tube is not present and the machine, continues to run without stopping.
- Easy volume arrangement in the syringe.
- Scale is provided on filling leavers for easy adjustment of fill weight.
- One Set of Spring Loaded interchangeable Aluminium Tube Sockets for suitable tube size is provided, which can take care of minor variations in tube diameter.
- Automatic Ejection Device with centre ejecting system to eject tubes.
- Ejection Safety inter-lock provided, that if tube does not eject machine will completely stop.
- Production Counter provided with Fill sensors which gives exact day production out put.
- Machine is mounted on Heavy –duty dampening pads to sustain vibration & No need of Foundation.
- One Set of Tools in the Toolbox.
- Guards are provided for all moving parts
- Machine is provided with Acrylic Housing.
- Illumination light provided, for ease of maintenance in the machine.
- Tower Light Provided for Running and Stopping of Machine.
- Oil Tray provided at the bottom of the machine for collection of oil during lubrication.
- Emergency switch is provided to stop the machine immediately
- The system will stop in case of power failure. It will restart again only upon the intervention of the operator
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