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| Overview of the Equipments |
- Automatic Cartoning Machine draws the carton from a magazine & opens the carton, Inserts product and closes the carton by tucking in the flaps.
- This Cartoning machine is suited to handle such items as tubes, blister strips, bottles, vials, ampoules, droppers, inhalers, film rolls, bearings, soaps and many other products falling within the wide range of the machine either individually or in combination.
- Automatic Cartoning Machine Consists of: Product checking, Carton pick – up, Code embossing, Carton erection by knife blade, Leaflet pick – up, Product insert, Carton closure, Carton closure, Discharge.
- Continuous motion Cartoning Machine for an output of 120 packs per minute.
- Applications this machine can successfully be used for Cartoning Tubes, Cosmetics, Soaps, Bottles, Ampoules, Vials, Bearings, Blisters or any other rigid products that goes into a unit carton. Multi packs of more than one product in a unit carton can also be handled in this Cartoning Machine.
- Product In-feed Custom built automatic product in feed systems can be made available to suit your specific needs. Product in feed systems helps you in linking the Cartoner to your packaging/production line enabling you to automate transfer of the product from Tube Filling Machine to the Cartoner.
- Carton In-feed Oscillating suction pads extract the flat folded cartons from the magazine and open them. The tension in the carton is released by breaking back the fold before the tamper pushes it between the chain carrying fingers. Mechanical side-flap openers, open the side flaps physically during the positioning of the carton in the carton chain.
- Loading Continuous motion barrel loader pushers run alongside the product chain and push the product safely into the open carton. If the carton is missing, the product will not be loaded. An overload safety feature will stop the machine if a fault occurs during loading.
- Closure: Two types of closing systems are provided, a tuck in system, and a glue application system.
- Discharge: belts carry the completed pack safely out of the machine.
- Leaflet insertion: An automatic insertion of pre-folded leaflets is also possible with a leaflet pre-insertion device.
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| Operation of the Equipments |
Material for packing is put in to the product magazine and via conveyor to packing station. Photo sensor will detect packing supply and will accumulate up to enough quantity and the machine will automatically start operation. When the packing supply does not continue feed-in, the machine will stop supplying carton. It will wait until packing supply continues to supply, then only the machine will start again. It will not happen to have empty packing. It can save a lot of manpower and or cost. And also save the problem of labor shortage. Automatic folding/packing carton machine is usually set at a production speed of 20 boxes per minute. The highest speed can reach up to 90 boxes per minute. (Vary according to various sizes of packing supply.) The Automatic Cartoning machine is used to take Blister or plastic bottle (vitreous bottle) to filling in cardboard box automatically. It can perform automatically the whole process of folding and conveying of leaflet, box forming, batch number printing and box sealing. The machine can also be linked to work with Blister packing machine, bottle filling machine and transparent film three dimensional packing machines. |
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| Salient Features of the Equipments |
- This machine is applicable to packing of cosmetics, drugs, foods.
- This machine is easy for operation with its speed for step less adjustment upon easy change of carton.
- Single transmission with mechanical cam interaction is adopted thus making the machine to attain to the performance of high precision, durability and operation in high speed.
- With diversified optional attachments, this machine can be used for packing the products in sheet form, heat glue-melting machine, and leaflet insert and embossing device to meet the packing requirement.
- Mechanical driving, variable frequency speed regulating, protection of automatic stop when the machine is over loaded.
- 2 Control with PLC program, automatically check the miss filling of Blister and instruction book. Automatic waiting when there is no Blister.
- Equipped with the device for counting finished products and intelligent fault display.
- Safety Devices: If the leaflet is not input, defective products will be ejected. If product is not loaded in, defective products will be ejected. If carton is not input, products can not be loaded in. If the guard cover is not closed, machine will be shutdown automatically.
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| Technical Specification of the Equipments |
Running speed |
30 to 120 boxes/min |
Size range of cardboard box |
65 mm × 35mm × 12 mm |
125 mm × 78 mm × 65 mm |
160 mm × 90 mm × 65 mm (special machine) |
Size of unfolded instruction book |
(70 to 210) × (80 to 300) mm |
Size of folded instruction book |
(70 to 210) × (20 to 40) mm |
Paper Specification of instruction book |
50 to 80 GSM |
Main motor power |
0.75kw |
Power supply |
(Three phase four wire system) 380V 50Hz |
Air pressure |
0.6~0.7 M |
Air consumption |
0.12~0.16 m³/min |
Overall Dimension |
1300 mm × 1400 mm × 1560 mm |
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